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Lilium Completes Key Stage of Electric Propulsion Tests for eVTOL Aircraft – AIN, Aug. 21

Lilium finished the first phase of integration testing for the electric propulsion system it plans to power its electric vertical take-off and landing (eVTOL) aircraft, AIN reported. The company this month said these results, which use replicas of the eVTOL’s power train, represent a significant milestone in ultimately securing flight conditions approval and type certification for its four to six-person Lilium Jet.

The post Lilium Completes Key Stage of Electric Propulsion Tests for eVTOL Aircraft – AIN, Aug. 21 appeared first on Avionics International.

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US aerospace firms and fuel producers land $291m in grants as FAA pushes cleaner technology – Flight Global, Aug. 19

The U.S. Federal Aviation Administration (FAA) granted $291 million in subsidies to several aerospace and aviation companies focused on promoting sustainable aviation fuel (SAF) and low- or zero-emission technologies, FlightGlobal reported. Recipients through the FAA’s Fueling Aviation’s Sustainable Transition program included both major and start-up companies including Boeing, Honeywell, Heart Aerospace, JetZero, and Wright Electric. The grants, with funding via the 2022 Inflation Reduction Act, were announced on August 16, with the vast majority of funds going to projects focused on production, transportation, blending and storage of SAF.

The post US aerospace firms and fuel producers land $291m in grants as FAA pushes cleaner technology – Flight Global, Aug. 19 appeared first on Avionics International.

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Auterion, ModalAI, Neros Selected To Prototype sUAS Solutions In Contested EMI Space

Auterion's Skynode X for powering fleets of autonomous robots. (Photo: Auterion)

The Defense Innovation Unit (DIU) on Wednesday said it has selected solutions from three companies to demonstrate and test commercial dual-use technologies in small drones to be able to operate in electromagnetically contested environments akin to the battlefield experiences in the ongoing Russo-Ukrainian War.

Auterion, ModalAI, and Neros Technologies were selected from 99 submissions and will begin demonstrating and testing their prototype solutions within two months of contract award, DIU said. The testing phase will end nine months after contract award and could result in a production contract for one or more vendors, it said.

DIU’s goal in the electromagnetic interference (EMI) project is to identify solutions used in small unmanned aircraft systems (sUAS) that can be controlled during operations in electromagnetically contested space.

“We have seen first hand in Ukraine the quick tempo and change in war and how spectrum challenges affect tactical operations,” David Michelson, DIU autonomy portfolio director, said in a statement. “This is a vitally important effort to provide critical tools to allow our warfighters to win if forced to fight, and enable them to respond quickly to changing battlefield conditions.”

DIU said the EMI effort part of the evolution of its Blue UAS program where it tests and vets drones and related components and software to ensure compliance with policies and cybersecurity, enabling faster purchases by DoD and other government customers. The EMI project will allow users to give feedback so that vendors can rapidly iterate their products to stay ahead of EMI threats.

DIU also said the project will take advantage of “commercial off-the-shelf components to keep supply chain costs low to provide solutions that are affordable, attritable, and can be scaled.” It also said open standards will enable constant updates to quickly mitigate threats.

The EMI effort follows a hackathon DIU hosted earlier this summer in Poland to find solutions challenges encountered by Ukrainian forces when their small drones are being jammed by Russian forces on the battlefield.

Auterion, which is based in Arlington, Va., develops an operating system, and auto-pilot software for small drones. San Diego-based ModalAI makes small drones, and software that enables drones to fly in GPS-denied environments. Neros, which is based in Los Angeles, offers little on its website but says it is vertically integrating the development and manufacture of unmanned defense systems, and that it operates like a “Skunk Works” for unmanned systems.

A version of this story originally appeared in affiliate publication Defense Daily.

The post Auterion, ModalAI, Neros Selected To Prototype sUAS Solutions In Contested EMI Space appeared first on Avionics International.

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If Industry Reaches Price Point for Unmanned Autonomous Fighter, ‘I’ll Be Asking for It,’ LaPlante Says

Pictured are DoD acquisition chief William LaPlante, U.S. Air Force acquisition chief Andrew Hunter, Assistant Secretary of the Air Force for Space Acquisition and Integration Frank Calvelli, and deputy Army acquisition chief Young Bang at the NDIA emerging technologies for defense conference on July 7.

While the U.S. Air Force has not disclosed what its leaders are discussing on the future or lack thereof of the manned Next Generation Air Dominance (NGAD) fighter, DoD acquisition chief William LaPlante is opening the door to its replacement by unmanned, autonomous drones.

Air Force Secretary Frank Kendall has estimated the unit cost of the manned NGAD to be several hundred million dollars and the unit cost of accompanying, unmanned Collaborative Combat Aircraft (CCA) to be about one-third that of the Lockheed Martin F-35.

“If you can produce something at a price point [that’s] a third of the F-35 that will work effectively without the man being able to be in it, I’ll be asking for it so it really depends on how this whole concept flows together,” LaPlante told reporters on Aug. 7 at NDIA’s emerging technologies for defense conference in Washington, D.C. “It’s not really a technology issue. It’s more of a CONOPs and expense issue.”

Such a CCA unit cost goal would be about $30 million.

The Air Force has kept most NGAD/CCA work details under wraps as “classified.”

A key question will be whether an unmanned NGAD will be able to execute complex missions. Air Force leaders have said that CCAs may focus on one mission and that the first will be air-to-air.

Kendall has said that preparing the Air Force’s fiscal 2026 program objective memorandum was a heavy lift, due to big ticket items, including the Northrop Grumman B-21 Raider future stealth bomber, NGAD/CCA, and a Nunn-McCurdy breach on the Northrop Grumman LGM-35A Sentinel future ICBM.

“What we keep hearing from inside the Air Force at very high levels is that the threat environment has evolved significantly, particularly in the last year and a half or so,” the Teal Group said last month on manned NGAD in a letter to readers of the group’s World Military & Civil Aircraft Briefing. “So, the airframe they thought they wanted, essentially a big fighter, may not be adequate to today’s task. The NGAD airframe contractors built good responses to the specifications they were given. But the Air Force is deciding if those are really the specifications they’re going to need going forward. They’ve had that Roy Scheider moment when he saw the size of the shark and said you’re going to need a bigger boat.”

Cost, however, may prevent the Air Force from moving forward on a bigger manned NGAD design.

But, as LaPlante suggested, drones may not be the panacea.

“Removing the pilot from an aircraft design and the associated necessary equipment has (in principle) the potential to reduce the costs of an aircraft, but it is no guarantee the aircraft will be cheap,” according to a new Center for Strategic and International Studies study on CCA. “The Global Hawk drone, for example, has a unit cost that can be $130 million or higher, mostly because of the exquisite sensor payloads it carries and the low production volume.”

In addition, advocates of a manned NGAD have pointed to recent drone losses in Ukraine and the Middle East–drones either disabled by electronic warfare or shot down.

In April, the Air Force said that it had chosen privately-held drone makers, General Atomics and Anduril, to build air vehicles in the first round of CCA. The companies beat defense industry heavyweights Boeing, Lockheed Martin, and Northrop Grumman, though these companies and others are free to bid on future CCA increments.

The Air Force said last week that it recently awarded classified contracts to five vendors–a mix of traditional defense companies and non-marquee ones–for the autonomy piece of CCA.

A version of this story originally appeared in affiliate publication Defense Daily.

The post If Industry Reaches Price Point for Unmanned Autonomous Fighter, ‘I’ll Be Asking for It,’ LaPlante Says appeared first on Avionics International.

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BAE Systems to upgrade flight control computers for F-15EX and F/A-18E/F fighters – Press Release, Aug 20

The F-15EX first arrived at Eglin Air Force Base in March to begin testing with the U.S. Air Force. (Boeing)

BAE Systems has been selected by Boeing to upgrade the fly-by-wire (FBW) flight control computers (FCC) for the F-15EX Eagle II and F/A-18E/F Super Hornet fighter aircraft. The FCCs feature common core electronics that support the quad-redundant FBW flight control systems (FCS), providing the safety, reliability, robustness, and performance needed for the missions of these advanced platforms.

As the original manufacturer of the FCCs for both aircraft, BAE Systems will modernize the FCC electronics hardware and software to increase processing power, enhance cyber and product security, address obsolescence issues, and support sustainment well into the future. The upgraded FCC will leverage the company’s high-integrity flight control product roadmap, built upon technology investments, and used across multiple recent military airborne platform flight control upgrades. The F/A-18E/F FCC will also receive an additional processor to enable future capabilities for the fleet.

“BAE Systems is a leader in high-integrity controls and this upgrade reflects our commitment to providing our customers with next-generation solutions,” said Corin Beck, senior director of Military Aircraft Systems for Controls and Avionics Solutions at BAE Systems. “Our advanced flight-critical solution ensures that these platforms will maintain fleet readiness now, and in the future, as well as provisions the aircraft to support the integration of new functions.”

These computers efficiently manage aircraft flight by processing pilot inputs, monitoring real-time aircraft movement conditions via on-board sensors, and transmitting commands to actuators that move the control surfaces. The redundant FCS, along with the flight control laws, enables the pilot to maintain controlled operation across the demanding flight regime and multiple loadout configurations. Additionally, the FCS can reconfigure how it controls the aircraft in case of a failure or battle damage by mixing the remaining control surfaces differently. The advanced FBW FCS allows the pilot to focus more on the mission and less on flying the aircraft.

BAE Systems has more than 40 years of experience developing and integrating flight control technology for military and commercial platforms. This flight control upgrade will be conducted at the company’s state-of-the-art engineering and manufacturing facility in Endicott, New York.

The post BAE Systems to upgrade flight control computers for F-15EX and F/A-18E/F fighters – Press Release, Aug 20 appeared first on Avionics International.

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C-17 Flies with Alternative GPS Magnetic Navigation as Prime PNT System

A U.S. Air Force C-17 Globemaster III cargo plane by Boeing recently test flew the Silicon Valley-based SandboxAQ‘s Magnetic Navigation (MagNav) system–leveraging quantum magnetometers and artificial intelligence–as the aircraft’s prime alternative to GPS, Joint Base Charleston, S.C., said last week.

“Although the technology had been demonstrated before, the groundbreaking event was the first instance where MagNav was the primary method of navigation in flight,” the base said. “This world-first demonstration is a huge step toward developing Assured Position, Navigation, and Timing [PNT], which will be crucial in a near-peer fight.”

Eric Schmidt, the former CEO of Google and executive chairman of its parent, Alphabet, Inc., heads SandboxAQ’s board of directors.

In January last year, SandboxAQ received a Direct-to-Phase-II Small Business Innovation Research contract, worth up to $1.25 million, from the Air Force’s AFWERX innovation arm to research quantum navigation.

SandboxAQ said on Aug. 16 that the Air Force has extended last year’s SBIR contract “to explore additional configurations of the core AQNav architecture, including a pod-based attachment, for deployment on a wider range of aircraft platforms, including unmanned aerial systems.”

Joint Base Charleston said last week that SandboxAQ “initially ran flight testing” from Travis AFB, Calif., and then collaborated with the base’s “Palmetto Spark Lab at Mobility Guardian 2023, where SandboxAQ was gathering in-flight magnetic data to train their AI model.”

The recent C-17 demonstration “was flown by the 16th Airlift Squadron, with individuals from SandboxAQ, Palmetto Spark, National Geospatial Intelligence Agency (NGA), and AFWERX,” Joint Base Charleston said last week. “Of the five segments flown, three reached RNP1.0 performance, meaning the aircraft was able to calculate its position to within one nautical mile. The AQNav user interface was generating true headings to the next waypoint in real time, allowing the pilots to accurately navigate the aircraft.

“To date, SandboxAQ’s AQNav technology has logged more than 200 flight hours and more than 40 sorties across multiple regions on four different aircraft types, ranging in size from single-engine planes to large military transport aircraft,” the company said on Aug. 16.

While DoD’s Positioning, Navigation and Timing (PNT) Oversight Council has focused on moving ahead on the anti-jamming, anti-spoofing, encrypted GPS M-code signal, the Pentagon should prioritize GPS alternatives, the Government Accountability Office (GAO) has said.

“Should GPS be unavailable for any reason – terrain, weather, technical failure or active adversary action – the loss of the system would be deleterious to the success of any operation,” Air Force Materiel Command said earlier this year. “This is particularly true for small unmanned systems, which typically rely on GPS as their only navigation solution due to Size, Weight, Power, and Cost (SWAP-C) constraints and do not have the luxury of onboard human operators as contingency.”

A version of this story originally appeared in affiliate publication Defense Daily.

The post C-17 Flies with Alternative GPS Magnetic Navigation as Prime PNT System appeared first on Avionics International.

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GE Aerospace, Airbus Complete First Stage of Research on Next-Gen Helicopter Propulsion – AIN, July 25

GE Aerospace finished the first stage of research and joint study with Airbus Helicopters on a next-generation helicopter propulsion system, AIN reported. The initial stage was focused on foundational research as they looked to lay the groundwork for later development phases. They next plan to focus on detailed designs and component efficiencies to create a propulsion system with sustainability objectives like significantly reducing fuel consumption and CO2 emissions. 

The post GE Aerospace, Airbus Complete First Stage of Research on Next-Gen Helicopter Propulsion – AIN, July 25 appeared first on Avionics International.

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U.S. Air Force Backs Wright’s Work On Rechargeable Thermal Batteries – AIN, Aug. 7

Wright Electric recently won an Air Force contract to develop high-power output rechargeable batteries, AIN reported. The company won a Phase 1 Small Business Innovation Research (SBIR) contract to examine options for using its new thermal batteries to power multi-rotor uncrewed air vehicles. The company previously received funding via the Department of Energy’s ARPA-E Propel-1K program to develop lightweight batteries for transportation. If the Afwerz project moves on to Phase 2, the company would focus on battery testing and evaluation.

The post U.S. Air Force Backs Wright’s Work On Rechargeable Thermal Batteries – AIN, Aug. 7 appeared first on Avionics International.

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CCA Autonomy Contracts Awarded to Five Vendors

U.S. Air Force Brig. Gen. Jason Voorheis (right), Air Force Life Cycle Management Center program executive officer for fighters and advanced aircraft, presents Lt. Gen Donna Shipton (left), AFLCMC commander, with a token of appreciation during an F-16 Golden Anniversary ceremony at Wright-Patterson AFB, Ohio on June 25 (U.S. Air Force Photo)

DAYTON, Ohio–The U.S. Air Force in the last few months awarded classified contracts to five vendors–a mix of traditional defense companies and non-marquee ones–for the autonomy piece of the Collaborative Combat Aircraft (CCA), service leaders said here on July 29 in a forum with reporters during the Air Force Life Cycle Management Center’s (AFLCMC) annual Life Cycle Industry Days’ gathering of Air Force and industry leaders.

Col. Timothy Helfrich, the director of AFLCMC’s Agile Development Office (ADO) and the senior materiel leader for AFLCMC’s advanced aircraft division, said that officials were wary of disclosing the recent five awardees, as the proposed autonomy systems are the “guts” of CCA.

The ADO has about 350 employees here at Wright-Patterson AFB, of whom 100 work on CCA.

In April, the Air Force said that it had chosen privately-held drone makers, General Atomics and Anduril, to build air vehicles in the first round of CCA. The companies beat defense industry heavyweights Boeing, Lockheed Martin, and Northrop Grumman.

Air Force Brig. Gen. Jason Voorheis, the program executive officer for fighters and advanced aircraft, said on July 29 that the disclosure of the two air vehicle CCA awardees, in contrast to the non-disclosure of the five CCA autonomy awardees, came as the service wants to be transparent and balance such transparency with security concerns.

Voorheis said that the goal will be to carry forward as many competitors as possible before a CCA, Increment 1 production decision in 2026.

Air Force Gen. Kenneth Wilsbach, the head of Air Combat Command (ACC) at Joint Base Langley-Eustis, Va., said this month that he believes that the service will field CCA “pretty quick, and I think they’re gonna be quicker than some of the manned platforms that we’ve experienced in the last few decades.”

Voorheis said on July 29 that his office intends to get CCAs out to the field by the end of the decade.

On the CCA propulsion side, the AFLCMC propulsion office has not decided on a propulsion class yet and is examining a variety of low-end and high-end options, John Sneden, AFLCMC’s program executive officer for propulsion, said on July 29.

Earlier in July, , GE Aerospace and Kratos Defense & Security Solutions said that they are developing a 600 pound-1,250 pound thrust engine for CCA and other drones.

That is a relatively low-thrust class, as the F-16 fighter, for example, has a 30,000-pound thrust engine.

A version of this story originally appeared in affiliate publication Defense Daily.

The post CCA Autonomy Contracts Awarded to Five Vendors appeared first on Avionics International.

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Booz Allen Secures $506 Million Deal To Support Army’s MOSA Push For Aviation Fleet

Bell V-280 Valor

Booz Allen Hamilton has been awarded a five-year, $506 million deal to support the Army’s push toward getting after Modular Open System Architecture (MOSA) approaches “at scale” across its aviation fleet.

Tim Lawrence, an executive vice president and the lead for Booz Allen’s Army business, told Defense Daily it will help the Army modernize its existing, enduring aviation fleet and drive advanced capabilities into new programs, like the Future Long Range Assault Aircraft and Future Tactical UAS, with MOSA serving as the “foundational” aspect of the work.

“A transformational part of the approach [with this work] is really this idea of using MOSA and driving MOSA at scale across [Program Executive Office] Aviation and through all their programs. And I say transformational because, to my knowledge, this is the first real at-scale, MOSA-focused contract at least in the Army, maybe in DoD,” Lawrence said. 

Army aviation officials have cited moving away from bespoke, stovepiped configurations and embracing MOSA and open standards as critical to enabling rapid technology insertion and long-term cost savings on both future platforms and the enduring fleet.

“The Army’s very serious about driving modularity, driving open architectures, driving data standards, so we view this as a seminal program,” Lawrence said. “If we can prove the concept of driving the MOSA approach through both new programs and the existing fleet, you could take this and apply it to ground vehicles, sensors, communications.”

Under the contract, Booz Allen said it’s working with the Army’s PEO Aviation and Future Vertical Lift Cross-Functional Team to “develop and integrate critical combat systems supporting Army aviation vertical lift capabilities,” with the MOSA-focused effort aiming to enhance “reliability, maintainability, quality, supportability, and interoperability for weapons systems while evaluating new technologies for potential implementation across a range of programs and responsibilities.”

The five-year $506 million deal is Booz Allen’s largest task order to date under the Air Force-led Information Analysis Center Multiple Award Contract (IAC MAC) vehicle, which Lawrence noted covers projects “designed to enhance the S&T and R&D community” and support the Defense Technical Information Center repository.

The task order was originally awarded last October, but was then contested in two subsequent protests by KBR, before the deal was re-awarded for the final time and Booz Allen began work earlier this spring. 

Lawrence detailed Booz Allen’s approach to helping the Army’s push toward MOSA in its aviation programs, noting the company would take a “combat systems integrator-kind of role” that would leverage digital engineering, model-based systems engineering, cyber, AI and analytics.

“We really focused heavily on this idea of driving new capabilities in a horizontal way through the programs. Think of the traditional way of doing modernization and technology upgrades. You have [Original Equipment Manufacturers] (OEM), they own the entire stack of capability. If you want to upgrade a comms system or something in the software stack, you have to go through that OEM and basically do a vertical acquisition and modification. Our focus is trying to take concepts from S&T or experimentation or from prototyping and to see how you integrate those across multiple programs in a more horizontal fashion,” Lawrence told Defense Daily

Booz Allen’s team for the work includes over 20 firms, with Lawrence touting the company’s decision to take a non-exclusive approach to assembling its partners for the project and utilizing its “very robust tech scouting and venture capital” arm of the business.

“We really have an open team,” Lawrence said. “No one on our team was exclusive to us and that’s the real break from traditional contracting that you see in DoD. So we’re able to pull in all of the traditional OEMs that have a stake in these programs, the technology companies, the start-ups, academia.”

“We really talked about the ability to not only bring the right capability from the right teammate depending on the platform or the technology, but also being able to onboard quickly,” Lawrence added, citing Anduril as one example of a partner working on the contract. 

Lawrence said he sees this contract as a “concerted effort” on the part of the Army to further its MOSA push and that the work with PEO Aviation and FVL CFT is an opportunity “drive a set of transformative processes” that could be applied across the Army.

“I believe the Army is serious about getting this done. And this is going to be enduring, it isn’t going to be a flash in the pan,” Lawrence said. 

Booz Allen is working through specifics now on deliverables and associated timelines with PEO Aviation and the FVL, Lawrence noted, with more details likely to be finalized through the end of 2024.

“I would like to think at the end of the five years that we have made significant progress in moving the Army toward a set of systematic processes to really effectively drive MOSA through programs of record in aviation [and] that we’ve accomplished a number of efforts and modernization and technology upgrades on existing and new platforms,” Lawrence told Defense Daily. “But I can’t imagine all the questions will be answered. [The aim is] this will move the Army from, ‘We know we want to do [MOSA]. It’s really important. It’s going to create more efficiency, more effectiveness, quicker responses and get us out of this sort of stovepiped approach for acquisition of platforms and upgrades and modernization,” to an approach of ‘We’ve really got it locked and loaded.’

A version of this story originally appeared in affiliate publication Defense Daily.

The post Booz Allen Secures $506 Million Deal To Support Army’s MOSA Push For Aviation Fleet appeared first on Avionics International.

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